Domain 04 · 24 cases

Operations & Scaling

Supply chains, throughput, standardization and the unglamorous capabilities that compound, from Toyota and Amazon to Zara, FedEx and the Mumbai dabbawalas.

  • Find the operational capability worth years of investment
  • Decide what to standardize and where quality breaks first
  • Tell when to automate and when complexity makes you fragile
Amazon Intermediate

Amazon: Fulfillment and Robotics at Scale

When Amazon promised two-day Prime delivery, most retailers shrugged. A decade later, shoppers expect same-day on countless items, and matching that took…

Apple Intermediate

Apple: Tim Cook and the Supply Chain Machine

When Steve Jobs hired Tim Cook in 1998, Apple had months of inventory rotting in warehouses. Cook called inventory "fundamentally evil" and, within a year,…

Boeing Advanced

Boeing 737 MAX: When Cost Pressure Overrides Safety Culture

Two Boeing 737 MAX crashes in 2018 and 2019 killed 346 people, and the investigations found no single smoking-gun engineering failure. Facing the Airbus…

Chipotle Intermediate

Chipotle: Food Safety and the Supply Chain

Chipotle built one of the strongest brands in fast casual on fresh ingredients and a 'food with integrity' promise. Then, in 2015 and 2016, E. coli,…

Disney Beginner

Disney Parks: Engineering the Guest Experience

Disney parks are famous for magic, but step behind the castle and you find one of the most disciplined operations machines ever built. Hidden trash…

Domino's Beginner

Domino's: The Turnaround Built on Honesty

Around 2009, Domino's did something brands almost never do: it ran ads telling the world its own pizza was bad. Internal research was brutal. Customers…

FedEx Beginner

FedEx: The Hub-and-Spoke Model

To ship a package from Memphis to Nashville, FedEx flew it to Memphis first. The routing looks absurd, and Fred Smith reportedly got a mediocre grade when he…

Ford Beginner

Ford and the Moving Assembly Line

In 1913, Ford's Highland Park plant introduced the moving assembly line. Within a year the time to build a Model T collapsed from roughly twelve hours to…

IKEA Beginner

IKEA: Designing Cost Out from the Start

IKEA sells furniture at prices most rivals simply cannot touch, and the easy assumption is that the secret is brutal supplier squeezing or razor-thin…

In-N-Out Burger Beginner

In-N-Out: The Limited-Menu Throughput Model

In-N-Out has roughly four things on its menu: burgers, fries, drinks, shakes. No chicken sandwiches, no breakfast, no seasonal specials, and almost no change…

McDonald's Beginner

McDonald's: The Speedee System and Franchising

In 1948, two brothers shut down their San Bernardino drive-in and rebuilt it from scratch like an engineer laying out a factory floor: a shrunk menu,…

Ocado Intermediate

Ocado: Warehouse Automation Done Right

Webvan raised nearly a billion dollars to automate grocery delivery, built enormous fulfillment centers across multiple cities, and was bankrupt by 2001.…

Rolls-Royce Intermediate

Rolls-Royce: Power by the Hour

Rolls-Royce builds jet engines, but for many airline customers it doesn't really sell the engine — it sells the hours the engine actually flies. Branded…

Ryanair Beginner

Ryanair: The Ultra-Low-Cost Operating Model

Ryanair charges you for a carry-on, for picking a seat, in some cases even for printing a boarding pass — and it's Europe's largest airline by passengers.…

Starbucks Intermediate

Starbucks: The 2008 Operational Reset

By 2007, Starbucks had opened so many stores that the coffee no longer tasted like Starbucks. Comparable sales were sliding, a recession was bearing down,…

Tesla Intermediate

Tesla: Production Hell and Scaling

Tesla had a car the world was lining up to buy, hundreds of thousands of Model 3 reservations and a target of 5,000 vehicles a week. Then it had to actually…

Toyota Intermediate

The 2021 Supply Chain Crunch: When Just-in-Time Broke

For decades, just-in-time manufacturing was the gospel of operational excellence, pioneered by Toyota and copied across automotive, electronics, and consumer…

Logistics / food delivery Beginner

The Mumbai Dabbawalas: Six Sigma by Hand

Every morning, about 5,000 dabbawalas in Mumbai collect home-cooked lunches from households, move them across a sprawling city by train and bicycle, deliver…

Shipping / logistics Beginner

The Shipping Container: Malcolm McLean and Globalization

Before the 1950s, loading a single ship took days and a small army of longshoremen hauling crates, barrels, and bales one at a time. Then a trucking…

Toyota Intermediate

Toyota Production System

After World War II, Toyota's Taiichi Ohno faced a constraint that should have crippled him: he could not afford to stockpile inventory the way cash-rich…

TSMC Advanced

TSMC: Manufacturing as Strategy

Most technology companies treat manufacturing as a cost center to outsource and forget. In 1987, Morris Chang founded TSMC in Taiwan on a model that did not…

UPS Beginner

UPS: Routing Optimization and ORION

UPS runs one of the most complex delivery networks on earth: roughly 100,000 vehicles, millions of packages a day, routes that shift by the hour. For decades…

Walmart Intermediate

Walmart: Logistics as Competitive Advantage

Walmart's low prices look like a retail strategy. They're actually a logistics strategy, and the part of it that mattered most was the part customers never…

Zara Intermediate

Zara: The Responsive Supply Chain

Most fashion retailers forecast trends six to nine months out and pray they guessed right. Zara, the engine inside Inditex, built a system to read demand as…

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